[PageStream 2 document PSU117R4.DOC: 8.50 x 11.00 in, 1 objects] --- Page 1 --- Table of Contents 1.0 GENERAL1 2.0 INPUT ELECTRICAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . 1 3.0 OUTPUT ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . 1 4.0 OVERALL PERFORMANCE. . . . . . . . . . . . . . . . . . . . . . . . . 2 5.0 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6.0 ENVIRONMENTAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7.0 BURN IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 8.0 SAFETY REGULATORY STANDARDS . . . . . . . . . . . . . . . . . . . . 3 9.0 CONDUCTED EMI COMPLIANCE STANDARDS . . . . . . . . . . . . . . . . . 4 10.0 LEAKAGE CURRENT . . . . . . . . . . . . . . . . . . . . . . . . . . 4 11.0 DIELECTRIC WITHSTANDING VOLTAGE (HIPOT) . . . . . . . . . . . . . . 4 12.0 INSULATION RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . 4 13.0 RELIABILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 14.0 POWER ON / OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . 5 15.0 CONNECTORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 16.0 SPECIAL REQUIREMENTS: . . . . . . . . . . . . . . . . . . . . . . . 7 17.0 MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 18.0 MARKINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 19.0 QUALITY ASSURANCE PROVISIONS. . . . . . . . . . . . . . . . . . . . 8 20.0 PACKAGE FOR SHIPMENT. . . . . . . . . . . . . . . . . . . . . . . . 8 21.0 DOCUMENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 APPROVED VENDORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.0 GENERAL This specification describes the detailed requirements for a 117 VAC 60 HZ version of a switching power supply used in Atari computers. Suppliers of this part must supply to the Atari Microsystems Product Engineering, Product Safety, and Document Control Departments copies of all Engineering Change Orders on this product in writing. Vendor must supply an Electrical Schematic and Part List for this power supply. Changes to this power supply affecting Regulatory Agency Approval status cannot be done without the prior approval of Atari Product Engineering. 2.0 INPUT ELECTRICAL REQUIREMENTS 2.1 AC INPUT VOLTAGE: 90 to 129 VAC (RMS) 117 VAC Nominal 2.2 AC INPUT FREQUENCY: 55 to 65 Hz 2.3 AC INPUT CURRENT: 0.9 Amperes (RMS) for 117 VAC operation 2.4 MAXIMUM INRUSH CURRENT: 35 Amperes for 117 VAC 3.0 OUTPUT ELECTRICAL REQUIREMENTS Output 1 Output 2 _________________________________________________________ 3.1 Output Voltage: +5 VDC +12 VDC 3.2 Minimum Load Current: 1.5 Amp 0.0 Amp 3.3 Maximum Load Current: 7.0 Amp 0.2 Amp 3.4 Line Regulation: ±5% ± 10% 3.5 Load Regulation: ± 5% ± 10% 3.6 Cross Regulation:± 5% ± 10% 3.7 Specification of cross regulation: (1) 5 VDC, 1.5 Amp, 12 VDC, 0.18 Amp (2) 5 VDC, 7.0 Amp, 12 VDC, 0.0 Amp 3.8 Ripple: 100 millivolts p-p 3.9 Noise: 100 millivolts p-p 3.10 Peak Current: +5 VDC peak current of 10 amperes for not more than 10 seconds with +12 VDC output at full load. 3.11 +5 VDC Set Point: The +5 VDC output must be set to +5.05 ±0.1 VDC with a +5 VDC output having a load of 4.0 amperes. 4.0 OVERALL PERFORMANCE 4.1 Total Output Power: 37.4 watts 4.2 Efficiency: 55% minimum at full load, minimum frequency. 4.3 Hold up time: 10 milliseconds at 100% load and nominal input voltage. 4.4 Switching frequency: 20 KHZ (minimum) 4.5 Temperature coefficient: ± 0.04% per degree Centigrade 4.6 Power on delay time: 150 milliseconds (maximum) 5.0 FEATURES 5.1 Short circuit protection: All outputs are to be equipped with short circuit protection. If any of the outputs become overloaded, the power supply should switch off within 20 milliseconds, all outputs should not exceed their limit. 5.2 Overshoot: (5% of the nominal output voltage) at turn on and off with the outputs not exceeding the limit. 6.0 ENVIRONMENTAL 6.1 Operating Temperature: 0 to +50 degrees Centigrade 6.2 Operating Humidity: 20% to 90% Relative Humidity 6.3 Operating Altitude: 0 to 3000 meters 6.4 Storage Temperature: -20 to +80 degrees Centigrade 6.5 Storage Humidity: 0% to 90% Relative Humidity 6.6 Storage Altitude: 0 to 15,000 meters 6.7 Cooling: Free air convection 6.8 Audible Noise: Not applicable 6.9 Vibration Proof: This specification and electrical characteristics of the product can be maintained after being subjected to the vibration with a frequency variation range of 10 Hz to 55 Hz at an amplitude of 1 millimeter, and cycle time of 1 minute for 2 hours in each of the X,Y and Z directions. 6.9 Impact: When packed for shipment, the product shall work normally after a drop from a 100 centimeter height on each flat surface of the shipping container. 7.0 BURN IN 7.1 Burn In Parameters: 24 hours at 45 degrees Centigrade (±5 degrees Centigrade) with power on/off cycling at full load and 117 VAC nominal line voltage. 7.2 Warranty: One year warranty 8.0 SAFETY REGULATORY STANDARDS 8.1 Components The components in the power supply must meet the Safety Regulatory Standards of: UL 114 UL 1950 CSA 22.2 - NO.154 8.2 Cx, Cy: UL, CSA Approval 8.3 Fuse: UL, CSA Approval 9.0 CONDUCTED EMI COMPLIANCE STANDARDS 9.1 Limits The power supply must meet the conducted emission limits of: FCC PART 15 SUBPART J CLASS B at 117VAC VDE 0871 6.68 Class B 10.0 LEAKAGE CURRENT 10.1 Leakage current: 0.5 milliamperes maximum 11.0 DIELECTRIC WITHSTANDING VOLTAGE (HIPOT) 11.1 Input to Output: 1500 VAC 10 milliamperes 60 seconds 12.0 INSULATION RESISTANCE 12.1 Input to Output: 10 megohms minimum 13.0 RELIABILITY 13.1 Mean Time Between Failures: 50,000 hours minimum at 75% load at a +35 degree Centigrade ambient temperature. 13.2 On / Off Cycles: The power supply shall withstand a minimum of 5000 power on/off cycles without failure rate degradation. 14.0 POWER ON / OFF SWITCH 14.1 Mechanical: Refer to Paragraph 17.1, Power Supply Reference drawing, for critical dimen sions of switch body and plastic rocker. These are critical dimensions needed to have the power supply properly fit into the system housing. 14.2 Safety: UL, CSA 14.3 Rating: 125 VAC/5A: 250 VAC/3A 14.4 Switch Type: Rocker 14.5 Rocker Color: Black 15.0 CONNECTORS 15.1 AC Input Connector: Inlet CEE-22 UL, CSA and VDE 15.2 DC Output Connectors: 15.2.1 Connector Housing: MOLEX 09-50-1081 15.2.2 Contacts: MOLEX 08-70-1030 15.2.3 Wire: UL, CSA, 1007 80 degrees Centigrade 18 AWG 70 mm length 15.2.4 Cabling Diagram: Pin # Color Wire Function ______________________________________ Pin 1 Red +5 VDC Pin 2 Red +5 VDC Pin 3 Red +5 VDC Pin 4 Black Ground Pin 5 Black Ground Pin 6 Black Ground Pin 7 Black Ground Pin 8 Blue +12 VDC 15.2.5 Output Cable Harness Length: 2.76 inches (70 mm) Refer to drawing below: 16.0 SPECIAL REQUIREMENTS: 16.1 MAXIMUM COMPONENT HEIGHT: ALL COMPONENTS ON THE PC BOARD OTHER THAN HEAT SINKS CANNOT EXCEED THE LIMIT OF 31 MILLIMETERS IN HEIGHT. 16.2 INSULATION OF HEAT SINK: HEIGHT OF HEAT SINKS MUST NOT EXCEED THE MAXIMUM HEIGHT OF 43.78 MM SHOWN IN PARAGRAPH 17.1, POWER SUPPLY REFERENCE DRAWING. IF THE HEAT SINK HEIGHT IS GREATER THAN 43.78 MM, THE HEAT SINK MUST BE INSULATED ALONG ITS UPPER MOST EDGE. IN NO CASE CAN THE HEAT SINK HEIGHT EXCEED THE 43.78 MM HEIGHT LIMITATION. THIS IS NEEDED TO PREVENT SHORTING OF THE HEAT SINK TO A METAL SHIELD ABOVE THE POWER SUPPLY. 16.3 FRAME GROUND REFERENCE: The power supply must provide the option to connect the +5 VDC Output Return and the +12 VDC Output Return to frame ground. 17.0 MECHANICAL 17.1 Power Supply Reference Drawing DRAWING IS FOR REFERENCE ONLY DO NOT SCALE 17.2 Power Supply Mounting Bracket Dimensions: 4.69 inches (119.0 mm) length 5.65 inches (143.0 mm) width 1.87 inches (46.5 mm) height 17.3 Power Supply Weight: Not to exceed 16 ounces (454 grams) 18.0 MARKINGS The power supply must be marked with the manufacturer's logo, manufacturer's part number and revision, the unit's serial number, and Atari part number. 19.0 QUALITY ASSURANCE PROVISIONS The power supply must meet Atari's "Qualification, Reliability, Acceptance Specifications". 20.0 PACKAGE FOR SHIPMENT All power supplies shipped to this specification shall be packed to prevent physical damage, corrosion and deterioration during shipment. 21.0 DOCUMENTATION 21.1 SCHEMATIC Vendor must supply a reproducible of the electrical Schematic for this power supply. 21.2 BILL OF MATERIAL Vendor must supply a bill of material for this power supply, including vendor names and part numbers. APPROVED VENDORS ATARI PART NUMBER MANUFACTURER PART NUMBER ___________________________________________________________________________ SPECIFICATION CHANGE HISTORY REV1 - 2/29/92 - Revised as follows: 1. Paragraph 2.3, AC Input Inrush Current, from 0.6 amperes to 0.9 amperes. 2. Paragraph 4.1, Total Output Power from 37 watts to 37.4 watts. REV2 - 4/28/92 - Revised as follows: 1. Paragraph 15.2.1, Connector Housing, from AMP Plug 171822-6 to MOLEX 09-50-1081 2. Paragraph 15.2.2, Contacts, from AMP Receptacle 170262-1 to MOLEX 08-70-1030 3. Paragraph 15.2.3, Wire: from 20 AWG (UL, CSA, 1007 80 degrees Centigrade 95 mm length) to 18 AWG (UL, CSA, 1007 80 degrees Centigrade 95 mm length) 4. Paragraph 15.2.4 Cabling Diagram: FROM: Pin #Color Wire Function ______________________________________ Pin 1Red +5 VDC Pin 2Red +5 VDC Pin 3Black Ground Pin 4Black Ground Pin 5Black Ground Pin 6Blue +12 VDC TO: Pin #Color Wire Function ______________________________________ Pin 1Red +5 VDC Pin 2Red +5 VDC Pin 3Red +5 VDC Pin 4Black Ground Pin 5Black Ground Pin 6Black Ground Pin 7Black Ground Pin 8Blue +12 VDC 5. Paragraph 17.1, change FROM: 17.1 Case Dimensions: 5.79 inches (147 mm) length 5.65 inches (143.5 mm) width 2.12 inches (53.8 mm) height TO: 17.1 Mounting Bracket Dimensions: 4.69 inches (119.1 mm) length 5.65 inches (143.5 mm) width 1.87 inches (47.5 mm) height 6. Remove all dimensions from drawing in Paragraph 17.2. 7. After removing dimensions from drawing in Paragraph 17.2, add the following to the drawing: FOR REFERENCE ONLY DO NOT SCALE 8. Add Paragraph 15.2.6, as follows: 15.2.6 Output Cable Location: The output cable must be located on the power supply as shown in drawing in Paragraph 17.1. 9. Add mechanical drawing of power supply bracket as FIGURE 17. 10. Change drawing in 15.2.5 to show correct number of wires (now 8) in the output cable and the correct wire size (now 18 AWG). REV3 - 5/11/92 1. Paragraph 17.2, Mounting Bracket FROM: Dimensions: 4.69 inches (119.1 mm) length 5.65 inches (143.5 mm) width 1.87 inches (47.5 mm) height TO: Dimensions: 4.69 inches (119.0 mm) length 5.63 inches (143.0 mm) width 1.83 inches (46.5 mm) height 2. Add Paragraph 16.2, INSULATION OF HEAT SINK 16.2 INSULATION OF HEAT SINK: HEAT SINKS MUST EITHER BE LOWER IN HEIGHT THAN THE MAXIMUM COMPONENT HEIGHT OF 31 MM OR MUST BE INSULATED ON THEIR UPPERMOST EDGE. THIS IS NEEDED TO PREVENT SHORTING TO A METAL SHIELD LOCATED ABOVE THE POWER SUPPLY. 3. Change Paragraph 15.2.3, Wire FROM: "95" mm TO: "60" mm. 4. Change Paragraph 15.2.5, Output Cable Harness Length FROM: "3.74 inches (95 mm)" TO: "2.36 inches (60 mm)" 5. Correct Output Cable Harness Length drawing, part of paragraph 15.2.5, to change cable length from "95 ±5 mm" to "60 ±5 mm". Also change connector housing from "AMP 171822-0" to "MOLEX 09-50-1081". Also change connector contacts from "AMP 170262-1" to "MOLEX 08-70-1030". Also change drawing to show "8 wires" not "6 wires" in the cable. 6. Add Paragraph 17.2, Location of Output Cable. Define position on pcb where Output Cable is to be located. Location of center of Output Cable is 36 mm ±3 mm. from the rear edge of the pcb. 7. Add to Figure 17.2, Mounting Bracket drawing, the restric tion on tolerance of tabs holding the pcb above the bracket from general tolerance of "__________" to tolerance of "+0 mm to -______ mm". 8. Add to Figure 17.2, Mounting Bracket drawing, the limit of 16.3 mm as the maximum allowed vertical dimension of AC power switch on power supply mounting bracket. 9. Change Paragraph 17.3, Weight from "TO BE DETERMINED" to "Not to exceed 16 ounces (454 grams)". 10. Change Paragraph 3.10, Peak Current, +5DC, from "PEAK CURRENT TO BE SPECIFIED" to "Maximum of 10 amperes for not more than 10 seconds". 11. Change Paragraph 14.1, Source (for POWER ON / OFF SWITCH) from "Echo Electric Co., Ltd. (or alternate vendor)" to Refer to Paragraph 17.1, Power Supply Reference drawing, for critical dimensions of switch boady and plastic rocker. These are critical dimensions needed to have the power supply properly fit into the system housing." 12. Add Paragraph 3.11, "+5 VDC Set Point: The +5 VDC output must be set to +5.05 ±0.1 VDC." REV4 - 5/18/92 - Change C302866-001 as follows 1. Change location of position of DC Output Cable shown in Power Supply Reference Drawing from "end of DC Output Cable with DC Output Connector" to "beginning a DC Output Cable soldered to the power supply printed circuit board assembly." 2. Replace 17.1 Power Supply Reference Drawing wth drawing showing the change referenced in Change 1 above. 3. Change Paragraph 18.0, Markings, FROM: "manufacturer's part number," TO: "manufacturer's part number and revision" 4. Change Paragraph 3.11, +5 VDC Set Point, FROM: "The +5 VDC output must be set to +5.05 ± 0.1 VDC" TO: "The +5 VDC output must be set to +5.05 ± 0.1 VDC with a +5 VDC output having a load of 4.0 amperes.